Calibration & Maintenance
Kyowa America understands the importance of maintenance. Our machines are regularly maintained and calibrated to minimize machine downtime, variability and quality degradation. Our long history of producing quality parts has taught us that these preventative maintenance steps reduce the number of surprises on the factory floor.
Our vibration welders (on the left) are capable of welding large parts together using vibrational friction to melt the parts together at their contact points.Your design can be simplified with this process - no fasteners, no complicated molding necessary. Our diverse manufacturing capabilities expand your design possibilities.
Kyowa America has the ability to develop your product from concept to completion. After molding, the part must sometimes need to be assembled with various hardware, pads, or labels. Our operators are quick, thorough and well-trained. They are backed by experienced inspectors to provide an added level of quality assurance that can ensure that the part arrives complete and to customer specifications.
Variations are an undesired but inevitable truth in all manufacturing processes. Our trained inspectors are capable of quickly inspecting parts with the utmost care for customer specifications to find these variations. Each part is checked for contamination, blemishes or other molding errors that don't meet customer needs. Defects are recorded for variability analysis and ISO Key Performance Indicator (KPI) data. This data is then used to find ways to improve our processes.
Maximum efficiency is our goal. If there is a process that can save time and money, we will thoroughly consider it. We frequently use automated processes in situations where quality is key for repeatable results.